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17h ago
inShowerthought: I thought hogging out a 4140 blank with a roughing end mill was faster, then I timed both on a 4 inch pocket
Did you happen to catch that Haas video where they tested a rougher against a standard end mill on the same part? The guy kept saying the rougher only wins when you can really lean on the depth of cut, like 1.5x diameter or more. At your stepdown the chip thinning never kicks in so you're just paying for the extra flutes and the notchy edge. A buddy of mine runs a job shop and he said the same thing, the rougher sits in the drawer unless he's taking heavy passes. At 4 inches and a lighter cut I'd bet the 4 flute was just clearing chips better too.
18d ago
inThat one stuck seatpost on a 90s steel frame took me 3 days, not the 20 minutes I quoted
30 winters of road salt is basically a chemical weld at that point, and 3 days sounds about right for a steel frame. Props for sticking with it instead of just putting the torch to it.
19d ago
inWarning: I salted pasta water like the sea for 12 years until a dishie in Buffalo asked me why
Notice the same thing happens with coffee, people brew by habit instead of by taste and the last cup of the pot turns into mud. Small changes add up the longer things sit or boil, so a quick taste at the end catches what your hands stopped checking. Taste it right before the pasta goes in and you'll never serve a salt lick again.